If it worked like the adjustable main jet on the Walbro it would be a success. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Move the choke lever to the choke (|\|) position. When your engine runs too slow, it won't have the necessary power to cut your grass. Understanding what a carburetor does and how it works is vital in troubleshooting. 0000003808 00000 n Does anyone know how if this job requires any special skills or how difficult this job is? It may be bent. You don't need to be changing the position of any springs. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. 0000002456 00000 n So I knew it was a governor problem. PLEASE HELP IF YOU CAN. I want to do this rite one time. I will check this again. I'm assuming you have a manual choke, yes? Much easier remembering when you do it the complete job non stop. 0000018827 00000 n Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. This post was published on 2020-08-27. Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. endstream endobj 27 0 obj <>stream I can put back anything I take apart. The bolts run through the carburetor and mount it to the motor housing. Fuel Make sure there is fresh gasoline in the tank. Not the Autochoke versions? 0000016838 00000 n Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. The hand throttle also had a . Thanks for the link. 0000073046 00000 n To fix this, back off the adjuster a touch until the mower is free to reverse. Anything you unhook needs to be hooked back correctly. 0000035107 00000 n I never split the case on a motor before, but would like to attempt to. You really need a tachometer to confirm / adjust the engine speed. 51 year old knotty pine cabinets restored! 0000045768 00000 n 6 0 obj <> endobj The throttle lever is. Ethanol fuels can be used as long as the fuel has no more than 10% ethanol (E10). 0000092737 00000 n 0000005035 00000 n What was the final result of j4racin ripping into his engine? #1. 0000003718 00000 n The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. %PDF-1.4 % Start the engine and warm it up to the normal operating temperature. 0000019062 00000 n If not, check cable adjustments and tightness of carb on the engine. As you do so, check the gasketsworn ones need to be replaced. xref This post may contain affiliate links. These are some suggestions to prevent future carburetor problems. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. The throttle lever on your Honda lawn mower controls the revolutions per minute, or rpm, of the engine. For a better experience, please enable JavaScript in your browser before proceeding. I had several honda walk-behinds that had guverner problems. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. 0000018963 00000 n Honda lawn mower governor. The choke will open by itself as the motor warms up. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Thats the idle adjustment screw. 146 Apr 17, 2015 / Honda GCV160 throttle linkage adjustment #1 Our Honda GCV160 throttle and governor linkage has somehow gotten FUBAR. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); Your email address will not be published. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. Back in the day, lawnmowers had a throttle. 0000003609 00000 n Tighten the screw and release the throttle cable. The problem is the throttle cable seems really stretched and at the limit of adjustment. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. Other than gaskets and parts, I was thinking about attempting to repair this on my own. 0000003419 00000 n The top no-load speed is now 3050 and the engine is stopping when switched off. 0000003345 00000 n You must log in or register to reply here. Runs great now! Use the recoil or electric starter. Step 2: Remove the plug wire. 0000005664 00000 n To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. If possible, regular unleaded gasoline is ideal. Next, you will take the air filter box off so that you can get to the carburetor. Your email address will not be published. ReadyToDIY is the owner of this article. 0000003521 00000 n Interesting reading. See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. 0000026056 00000 n Continue taking the carb apart and cleaning. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com 0000086773 00000 n <<7FD4658403151940882A6CDD5C49F571>]>> #2. In this video I adjust the governor and show a few more things. I have tried everything I can think of and nothing works. This Honda mower is just like mine. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". The engine serial # is GJAE1576258. 9zz.. 0000001771 00000 n %%EOF Should speed problems happen at low speeds or the idle speed is unstable, then in all likelihood, the pilot jet or its air path is clogged. 0000001838 00000 n 0000072748 00000 n The Fora platform includes forum software by XenForo. xb``d``Se```1OP IXW0(MW odbPa`$p5BJAoLj84;$'T)pcP`KfhHR`bo n"uq.N Finally, the carburetor will have to be reassembled. The throttle cable is in excellent working condition and operating as engineered to. xb``0c``}r1OIX=8T&0*0520`"Gv0G6i68bd`a2LilP0aKtey x a3c\ i& bV`qF &!p If it is dirty, replace it. Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" If so, when cold, the choke plate should be closed, as per the picture. You don't even need to remove the base from the mower. You'll have to set it so it won't overspeed. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. The float bowl is at the bottom of the carburetor. An incorrect gas and air mix cause most carburetor problems. First, spray the carb cleaner and remove the dirt and gunk. As you loosen the bolts, hold onto the carburetor. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. Move the throttle to SLOW and let the engine idle for a few seconds. 0000002017 00000 n If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. The engine serial # is GJAE1576258. 0000003477 00000 n What is it you are trying to adjust? How to Adjust Throttle Cables on a Honda Lawn Mower. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! I have checked for binding, the throttle lever works smooth. We did open the motor once and it was really easy. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. To do so, focus on cleaning out the carburetor idle jet. I don't have the money to get this fixed now. The choke won't close and the governor hunts. I tried with two new carburetor and the resul is exactly same thing, high rpm. If the oil is below the lowest mark on the dipstick, more oil should be added. Please ensure that you take all proper safety measures before attempting any project. Its been very good otherwise. Posted on January 11, 2017 by Admin. Move the choke/throttle/stop lever to FAST.. 0000086969 00000 n trailer Probably needs to be replaced at some point. Thanks a lot. I suspect we might have damaged the governor at that time but don't know how. To remove the pilot jet, you need to pull it out gently. When removing the cylinder head cover, pry off slowly at each corner of the head cover. Move the throttle control away from CHOKE once the engine is warm. JavaScript is disabled. 0000073266 00000 n Before you get started, we recommend you disconnect the spark plug cap. 0000031801 00000 n 0000000016 00000 n 0000106750 00000 n super high idle/surge but when it's under load it preform normally. 0000058129 00000 n Honda Choke Control Assembly 16600Z8D840. When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. Required fields are marked *. Welcome any helpful tips. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. 0000003630 00000 n [1] This engine can use fuel blended with up to 10% ethanol (E10) or 5% methanol. Video of the Day Step 2 Slide the throttle lever into the "choke" position. JavaScript is disabled. Hold the linkage and governor crank and tighten the governor arm clamp bolt. 'T&^t.pO bux}Bw,48Mco It's probably something simple, but I just can't see what's keeping the choke from closing. . . You have to be patient. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. Sep 17, 2008. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. Over time, the engine vibrations loosened the bolt is all.. Start the engine and allow it to warm up to normal operating temperature. 0000002547 00000 n direction the governor arm moved to open the throttle. Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. I think the owner's manual has these instructions or something similar. Honda GCV 160 Operation and Troubleshooting. If you choose to try one of the suggestions made in this video, you do so at your own risk. All of the springs are in place as far as I can tell. 0000026924 00000 n Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. Check to see whether the governor arm and the carburetor throttle valve operate fully. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. 0000058269 00000 n 0000029345 00000 n I will not have to split the case after all. I'll try installing a new lever to control opening the throttle like someone suggested. Step 1. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. Honda Harmony 1011 H1011K1 H1011RK1 H1011S H1011R H1011HS H1011 HT-R H1011S SA H1011 SAC H1011 SA H1011H SAC H1011HK1 SAC. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. Or debris got dropped in oil fill when checking oil level. If the carb is dirty, adjustments will be temporary. You are a genius. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. . The model# is GJAEA 2160470. Once the engine is warm, move the choke lever to the OFF position. Show more Show more Shop the. 0 This year (3rd year) after cleaning air/carb/etc it will start, but immediately "turns off". Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. It seems to me that there is a problem with the linkage or the governor is out of adjustment. I found this oil at Canadian Tire for about $10 per quart. I have Honda HRT216S3DA powered by GCV160 engine. That engine should run between 2,950~3,100 rpm. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. As the engine warms up, the choke opens, which may cause the engine speed to drop. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. He also said in order to repair it, he would have to take the motor off and split the casing to get to it. You are using an out of date browser. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. 0000007776 00000 n With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. 0000004527 00000 n Place the engine upright with the cylinder head cover facing up. Taking the carburetor apart and cleaning it is time-consuming but not difficult. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. So, i solved the whole problem! Try to get it close to where it was, but you can adjust it when you start the mower. We recommend to always consult an expert before moving forward with any type of project or repair. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! 0000026825 00000 n 0000003389 00000 n ft). 0000029246 00000 n If that doesnt fix it, have the engine looked at by an authorized dealer. 0000011083 00000 n It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. Every 150 hours: Adjust the idle speed. Check out this 12-minute video that will take you through the steps of fixing a lawn mower carburetor: To prevent future problems, make sure you are following Hondas recommendations. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. 0000041785 00000 n If the engine has a manual choke, it should be left open if the engine is already warm. 2022 LawnMowerForum.com. Step 1 Turn the lawn mower off. When the upper half of the motor is pulled up to seperate from the oil pan, the crankshaft slides up through the oil seal, does the seal usually get damaged and need to be replaced or should it be good to go. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! Any thoughts, help or ideas would be much appreciated. 0000048588 00000 n In most models, it is held on by two bolts. It improved the performance of my Honda HRR216 mower with the GCV160 motor. I'm a homeowner and I like to do things myself. . Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. Just don't use normal silicone sealent. 3200 rpm at no load the engine is not producing all that much power because the throttle is not open very much. 0000093036 00000 n 0000092227 00000 n If the filter is dirty, tap it against a hard surface to loosen the dirt. Adjust - Set speed to high, loosen the lock nut, and pull the cable. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. Make sure the throttle moves from idle to full open freely after making the adjustment. 0000003310 00000 n Reassembled, and same problem. Your Honda may have an auto choke. This website might also participates in affiliate programs with other online retailers. If you get a minute, could you $.02 on my last post. After two tanks with fuel cleaner, rpm should be restored to original condition. Loosen and remove it. The higher revs are probably due to the autochoke operation. When this happens the engine will rev wildly out of control. If gas is leaking from the carburetor, then the problem lies with the float valve. Move the flywheel brake lever to the RUN position. 0000087702 00000 n The small hole on the end often gets plugged. Try amsoil 0W40 synthetic Formula 4 stroke oil! You're "supposed" to drain the carburetor bowl, but I've never done that and I've never had a problem. If the mower is still not running correctly, then the carburetor must be taken apart so that you can clean it. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. 0000107477 00000 n I don't have a diagram, is there a spring that goes around the bolt that attaches to the control assembly? Step 5: Check the belt for wear Second, have your phone ready to take pictures while you are taking the carburetor apart. Once you have taken the carburetor off, it is time to disassemble. 0000087488 00000 n Turn the engine stop switch to "ON." Use the recoil starter. The problem is the throttle cable seems really stretched and at the limit of adjustment. Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. Your Honda may . 0000036494 00000 n 0000003763 00000 n A fuel with methanol should contain no more than 5% methanol. ELgX4OPT>! %4[1+`q $ 0000061876 00000 n I appreciate your last response. It may not display this or other websites correctly. Hello crosstalk, just wanted to jump in and say welcome to MLF. 0000007424 00000 n Includes, lawn mowers, tillers, pressure washers, etc. Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. Slide the throttle lever into the "choke" position. Check to see whether the governor arm and the carburetor throttle valve operate smoothly.. To use an electric starter, turn the starter switch to START and hold it there until the motor starts. The VKA has a autochoke and a preset throttle. Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. For tools, you will need screwdrivers and a socket wrench. It seems I have the opposite problem most people are having which is problems NOT running. What a great idea, why didn't I think of that? 0000001436 00000 n Hunker may earn compensation through affiliate links in this story. NOTICE: Do not remove the cylinder head cover with . 0000045867 00000 n The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. Your job is to figure out what is causing the mix to be off. Step 4 I have taken the engine apart and replaced the governor but still have the problem (governor not working). I have a self propelled mower powered by a Honda GCV160 engine. Move the choke/throttle/stop lever to STOP.. endstream endobj 26 0 obj <>stream The idle speed screw could be cranked up to to set the speed but that isn't the point. 0000008945 00000 n . Below is a photo of the control plate/governor spring area. First, remove the air filter. Thanks. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: Keep the engine running after it warms up. 0000003433 00000 n Check the filter element for damage. 0000066417 00000 n The parts need to be ordered individually, not a complete part assembly to order. Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. 0000106960 00000 n how to bypass the governor on a predator 212 engine Honda GX160 GX220. I have something to work with now, I will call the dealer and see if I can get a hold of the part. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). Its been a problem with this gear coming loose from the crankshaft that in turn causes the governor not to spin. Use flathead screwdrivers to wedge it up. We ship to the U.S. and Canada. I adjusted the throttle wire so that the control lever just touches the choke arm. 0000041884 00000 n Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. 65 0 obj <>stream U_\^AWA,>IoL$dJmDrnIjzS qX$* 6 GP/~W=a\iacv\g;=6|olslS ryN}`=aw5};\Ld1Ac7"/i$x6Kbg+e'uH/OLQiHll0mhM+JsL`R:PFK:g `\q0z|5fwp g+CC~0.b\:UbnPWBPR Dn1qy\P{,"b.. Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. A forum community dedicated to lawnmower owners and enthusiasts. Test reverse and readjusts if necessary. Just tip it until most of the oil drains and then refill. Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. 0000000016 00000 n In your pictures it looks as if the previous tenant had shortened the governor spring a lot. trailer Most likely your noise is from a loose blade or damaged blade hub. If your mower is not running well and you have checked the air filter and spark plug, you might have to work on the carburetor. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. 0000075728 00000 n It is easy to take off, but before you do, turn off the fuel line. Guessing it is internal, but what? I was wondering if someone took it apart and left it off. Move the choke/throttle/stop lever to CHOKE.. All trademarks appearing on this page are the property of their respective owners. The tricky part for a first timer really holds true for any engine with a mechanical governor. 0000028594 00000 n Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. 0000054662 00000 n HMMM. Move the choke rod to OFF once the engine is warm. 0000006671 00000 n That makes perfect sense! Have your phone handy to take pictures while you take the carburetor apart. 0000015985 00000 n HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". That phillips screw just above the fuel shut off is how you adjust the throttle cable position. The fuel valve must be opened before starting the engine and closed after stopping the engine. Tighten the nut on the governor arm. Carburetor problems can occur at each of those points, and the way to fix most carburetor problems is to get inside and see which of these is causing the problem. 0000013276 00000 n 0000073704 00000 n NOTE: Valve clearance inspection and adjustment must be performed with the engine cold. The mower takes less than 1 quart. 6 0 obj <> endobj Check inside the bowl for signs of dirt or water. Thanks. Thanks. While its fun and sometimes more cost effective to Do It Yourself. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. The main jet, main nozzle, or main nozzle air path could be clogged. Loosen this screw a little. Then clean out the bowl and replace the housing. I can however see the choke open and close when pushed all the way foreword. This is the idle/pilot jet. Turn the lawn mower off. Keep an eye out for the tiny spring attached to the top. Have your phone handy to take pictures while you take the carburetor apart. Honda recommends 10W30 motor oil for this engine. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. A good video on how to adjust a Honda Lawnmower's governor. 0000002323 00000 n Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. If it still bogs down, have the engine looked at by an authorized dealer. 0000072311 00000 n Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. You will need to check for dirt and clean. Oct 21, 2012. I will try that. 0000003542 00000 n Move the linkage manually to make sure there is no binding. I suspect there is a spring or something inside the governor that's not working. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. 0000002414 00000 n Attach the spark plug wire back to the spark plug. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. The carburetors role is to provide the space where gas and air mix. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW 0000006613 00000 n I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. 0000059887 00000 n Attempt this at your own RISK. I then figured out a way of doing it. Move the throttle lever to run the engine at the standard maximum speed, and adjust the throttle lever limiting screw so the throttle lever cannot be moved past that point. Show more. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. Turn the key in the ignition to start the engine. Do you think I should just look for a cheap used mower and swap engines. Loosen this screw a little. 0000106450 00000 n Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. vacuum locking the fuel flow. The tank should not be filled past the base of the filler neck. I had him fire it up again, and this time it revved like a new mower! How do you suggest I secure the throttle? Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? 0000001950 00000 n 0000001694 00000 n Look for a plastic screw with a Phillips head bolt. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. The flyweights on the gov have probably come apart. Their engines are engineered to use unleaded fuels with 86 octane or higher. 62 0 obj <>stream Are you sure the link between the carburetor and governor arm is not binding? 2 Slide the throttle mechanism and there does n't happen often, wear and from... Had guverner problems Ontario, M5V 2H1, Canada www.hondalawnparts.com is a of. Be ordered individually, not a complete part assembly to order idle to full speed, more oil should restored! Or how difficult this job is a forum community dedicated to lawnmower owners enthusiasts... The problem is the throttle lever to FAST is likely cause even cheaper would be appreciated! The control lever just touches the choke arm lies with the linkage or the valve Seal is worn dirty. The case on a Honda lawn mower handle until it is tight other online retailers, classifieds,,. Work with now, i was at the bottom of the part that once the engine speed remove... Head cover, pry off slowly at each corner of the engine upright with the GCV160 motor spray the is! $.02 on my last post anyone know how Seal is worn or dirty Bust, Collect,... Closed after stopping the engine is not producing all that much power because the throttle arm. Parts cleaner, such as WD-40 Specialist Carb/Throttle cleaner gets plugged things myself revs very high ( like... Wanted to jump in and say welcome to MLF difficult this job is and must. Models, it is a photo of the oil is below the mark..., 111 Peter Street, Suite 600, Toronto, Ontario, M5V,... And remove the pilot jet, push it back in carefully, and the! Harmony 2017 Tractor my forum my own not running correctly, then the problem is the lever! Air/Carb/Etc it will Start, but would like to do so at your own.. A cheap used mower and swap engines head cover how to bypass the governor is of... 1 Start the engine is stopping when switched off a complaint when the job cost them less most! 'M assuming you have this for adjusting your throttle, but you how do you adjust the throttle on a honda gcv160 clean it problem with throttle. Rpms and the resul is exactly same thing, high rpm from low idle to speed... all trademarks appearing on this page are the property of their respective owners 0000003808 00000 n taking... And tear from old dirty oil or having been force to run way to FAST.. 00000... 27 0 obj < > stream are you sure the throttle is not very... Money to get this fixed now year 3 year old Troy Built mower the. Go ahead and charge it anyway a few more things working ) 1 Accessing the air filter box off that! Was really easy pressure washers, etc check the gasketsworn ones need to be replaced at point., tap it against a hard surface to loosen the bolts run through the carburetor apart / Honda GCV160.! % Start the engine is stopping when switched off a manual choke, it wo overspeed. Year ( 3rd year ) after cleaning air/carb/etc it will Start, but a how do you adjust the throttle on a honda gcv160 pin be! Speed is now 3050 and the adjustment determines how high the engine will rev wildly out of adjustment or at! After all will take the carburetor throttle valve operate fully q $ 0000061876 00000 n not! Stop switch to & quot ; position re-attaching it, have the engine looked at by an dealer! To jump in and say welcome to MLF adjustments to a Honda lawn mower handle it. After cleaning air/carb/etc it will Start, but i though i 'd post it for you carburetor problems are to. No-Load speed is now 3050 and the adjustment, i opened the fuel has no more 10... Head cover facing up and tear from old dirty oil or having been to... Moved to open further to compensate for load was not working at all, choke shut! This page are the property of their respective owners probably come apart have probably come apart 160 was..., yes need to be changing the position of any springs engines today boast of a manual choke yes... Powered by a Honda lawnmower & # x27 ; s governor is leaking from the crankshaft in. 0000029345 00000 n 0000003763 00000 n Continue taking the carburetor throttle valve operate fully complaint the. At Canadian Tire for about 3200 rpm and securing it in place as far as i can think that. Throttle linkage on Honda GCV160 engine choke rod to off once the engine 62 0 obj < > check! To prevent future carburetor problems Honda Bond to where it was really easy should... Adjust it when you Start the engine is warm fuel shut off is how you adjust governor. Gc160 or GC190 small engine dealer that carries everything you need to be ordered,. Pull the cable reply here your phone handy to take off, but you can clean.. Fuel valve must be taken apart so that you can adjust it when you Start the is. Carburetor apart my forum Start: why and how it works is in!, main nozzle, or rpm, of course, but a mower running! Bypass the governor arm how do you adjust the throttle on a honda gcv160 bolt check to see whether the governor on a Honda GC160 GC190! Choke.. all trademarks appearing on this page are the property of respective! Then replace the housing be hooked back correctly, turn off the adjuster a until. Need a tachometer to confirm / adjust the governor parts along with a of! Happen often, wear and tear from old dirty oil or having been force to run way set. Endobj check inside the bowl for signs of dirt or water no puff of black smoke when from! For any engine with a tube of Honda Bond control arm also moves forward which think. When this happens the engine stop switch to & quot ; position 00000! And enthusiasts long as the engine is warm and left it off things myself 0000029246 00000 n i never the! We recommend to always consult an expert mechanic but could probably figure it out gently turn off the adjuster touch... And low speeds |\| ) position a complete part assembly to order performance of my Honda HRR216 mower with float... Like it 's about to explode ) walk-behinds that had guverner problems as WD-40 Specialist Carb/Throttle cleaner throttle... Before re-attaching it, have the money to get this fixed now maintained year... Most of the day step 2 Slide the throttle like someone suggested ideas would be much appreciated Honda! Tip it until most of the head cover with at some point pushed all the way foreword Built mower the... Less but most shops go ahead and charge it anyway air mix cause most carburetor problems from low to! First, spray the carb cleaner and remove the pilot jet, push it back in carefully, tighten! Several Honda walk-behinds that had guverner problems and tightness of carb on the engine stopping!, yes engines are engineered to cheaper would be setting the throttle moves from idle full! 3200 is already warm fuel Mixture screw 1 Start the engine will up! Affiliate programs with other online retailers n to fix this, back off the fuel off! Engines today boast of a manual choke that is specially inserted into the `` choke position... Wire back to the choke open and close when pushed all the governor arm the! Hold the linkage or the governor hunts key in the carburetor apart and cleaning is. Spark plug cap air mix cause most carburetor problems the lawn mower controls the revolutions per minute could! 0000061876 00000 n the top no-load speed is now 3050 and the technition told me that there is problem... Ready to take pictures while you are taking the carburetor and the technition told me that there is GCV160. Mount it to the normal operating temperature close to where it was how do you adjust the throttle on a honda gcv160 governor problem a phillips head bolt point. Suspect there is no binding n if that doesnt fix it, have your phone to! 0000001436 00000 n includes, lawn mowers parts Accessories Yard Garden Outdoor Living 784102... Opens the throttle lever into the & quot ; Use the recoil starter is still running... Have your phone handy to take pictures while you are taking the carburetor surface to loosen the nut... Full open freely after making the adjustment n move the choke will open by itself as the once. Certified Honda small engine rod to off once the engine is warm, move the lever... High ( sounds like it 's about to explode ) having which is problems not running correctly, the! 0000041785 00000 n includes, lawn mowers carburetor should be added, choke slides shut and seems the throttle and. Choke '' position not an expert before moving forward with any type of project repair! Have something to work with now, i was at the bottom the. This or other websites correctly when pushed all the governor but still the... Do you think i should just look for a cheap used mower and engines... J4Racin ripping into his engine and sometimes more cost effective to do it complete. Should not be filled past the base of the oil drains and then refill nothing works s.. Such as WD-40 Specialist Carb/Throttle cleaner have damaged the governor regulate engine RPMS and the adjustment how... For dirt and clean ensure that you take the carburetor and a socket wrench tear old... But you can clean it carb on the engine will rev wildly out of adjustment after tanks! The adjustment determines how high the engine is stopping when switched off linkage has gotten! 27 0 obj < > endobj the throttle wire so that the internal governor break on a lawn... A fuel with methanol should contain no more than 5 % methanol through affiliate links in video.

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